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| |materials = | | |materials = |
| |transformations = | | |transformations = |
| |lifecycles = | | |produces = [[Frames]] |
| | |consumes = [[Lumber]], [[Aluminum extrusions]], [[Square tube]] |
| | |waste = [[Sawdust]], [[Recyclable metals]] |
| |tools = [[Wrenches]] | | |tools = [[Wrenches]] |
| |parts = [[Frames]], [[Nuts]], [[Bolts]], [[Plates]], [[End caps]] | | |parts = [[Frames]], [[Nuts]], [[Bolts]], [[Plates]], [[End caps]] |
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| * 6x [https://www.aliexpress.com/item/32908794883.html HPV6 Linear module ballscrew SFU1204 with Linear Guides HGH15 HIWIN 100% same size with NEMA23 2.8A 56mm stepper motor] | | * 6x [https://www.aliexpress.com/item/32908794883.html HPV6 Linear module ballscrew SFU1204 with Linear Guides HGH15 HIWIN 100% same size with NEMA23 2.8A 56mm stepper motor] |
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| ==Dual axis drill== | | ==Perpendicular axis drill== |
| <gallery> | | <gallery> |
| | | Screenshot-from-2021-10-30-17-59-19.png|CAD model |
| | RightSideView.jpg| |
| | LeftSideView.jpg| |
| | FrontView.jpg| |
| | MotorController.jpg| |
| | PowerSupply.jpg| |
| | RemovedCylinders.jpg| |
| | RemovedDrillScrews.jpg| |
| | EmptyCarraige.jpg| |
| | RemovedXAxis.jpg| |
| | RemovedChipClearer.jpg| |
| | RemovedMaterialRest.jpg| |
| | RemovedCarraige.jpg| |
| | BackOfCarraige.jpg| |
| | MajorComponentsRemoved.jpg| |
| </gallery> | | </gallery> |
| * 2x [https://www.amazon.com/Genmitsu-GS-775M-20000RPM-Suppression-Electrical/dp/B08DTHDSMV/ Genmitsu GS-775M Spindle motor] | | * 2x [https://www.amazon.com/Genmitsu-GS-775M-20000RPM-Suppression-Electrical/dp/B08DTHDSMV/ Genmitsu GS-775M Spindle motor] |
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| * 2x [https://www.amazon.com/CNBTR-Spindle-Extension-Collect-Workholding/dp/B077PVBCDT/ 5mm CNC Spindle Motor ER16 Type A Extension Rod Collect Chuck] | | * 2x [https://www.amazon.com/CNBTR-Spindle-Extension-Collect-Workholding/dp/B077PVBCDT/ 5mm CNC Spindle Motor ER16 Type A Extension Rod Collect Chuck] |
| * 12x 6mm push fit pneumatic fittings | | * 12x 6mm push fit pneumatic fittings |
| | | * 2x [https://www.amazon.com/Befenybay-Actuator-Ballscrew-SFU1605-Stepper/dp/B085SXDS2B Befenybay 100mm linear axes] |
| | * [https://www.biqu.equipment/products/bigtreetech-e3-rrf-v1-1-mainboard-3d-printer-part-integrated-esp8266-wi-fi-module-for-ender3 BTT E3 Wifi] |
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| ==BeamCNC== | | ==BeamCNC== |
| [[File:Beamcnc.jpg|[https://www.indiegogo.com/projects/beamcnc-construction-system-cnc-mill#/ BeamCNC] crowdfunding campaign demonstration device]] | | [[File:Beamcnc.jpg|[https://www.indiegogo.com/projects/beamcnc-construction-system-cnc-mill#/ BeamCNC] crowdfunding campaign demonstration device]] |
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| This design is constructed of a number of custom 3D printed parts or [[plates]], [[motors]], a [[controller]], and several 3D printed parts. | | This minimalist design shares many common parts with [[3D printers]]. |
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| ===Parts=== | | ===Parts=== |
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| BoreRobot~20190816-134008.mp4| | | BoreRobot~20190816-134008.mp4| |
| </gallery> | | </gallery> |
| ===20mm Parts===
| |
| {| class="wikitable"
| |
| |-
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| ! Quantity !! Part !! Rationale !! Unit cost !! Total cost
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| |-
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| | 50 || [https://bulkman3d.com/product/vc2020-1000/ 20x20x40mm] (2 hole) [[frames]] || standard length frame || 250 total meters of 2020, covering the full quantity needed for all lengths || $697
| |
| |-
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| | 50 || [https://bulkman3d.com/product/vc2020-1000/ 20x20x60mm] (3 hole) [[frames]] || standard length frame || ||"
| |
| |-
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| | 50 || [https://bulkman3d.com/product/vc2020-1000/ 20x20x80mm] (4 hole) [[frames]] || standard length frame || ||"
| |
| |-
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| | 50 || [https://bulkman3d.com/product/vc2020-1000/ 20x20x100mm] (5 hole) [[frames]] || standard length frame || ||"
| |
| |-
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| | 50 || [https://bulkman3d.com/product/vc2020-1000/ 20x20x200mm] (10 hole) [[frames]] || standard length frame || ||"
| |
| |-
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| | 50 || [https://bulkman3d.com/product/vc2020-1000/ 20x20x300mm] (15 hole) [[frames]] || standard length frame || ||"
| |
| |-
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| | 50 || [https://bulkman3d.com/product/vc2020-1000/ 20x20x400mm] (20 hole) [[frames]] || standard length frame || ||"
| |
| |-
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| | 50 || [https://bulkman3d.com/product/vc2020-1000/ 20x20x500mm] (25 hole) [[frames]] || standard length frame || ||"
| |
| |-
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| | 50 || [https://bulkman3d.com/product/vc2020-1000/ 20x20x600mm] (30 hole) [[frames]] || standard length frame || ||"
| |
| |-
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| | 50 || [https://bulkman3d.com/product/vc2020-1000/ 20x20x800mm] (40 hole) [[frames]] || standard length frame || ||"
| |
| |-
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| | 50 || [https://bulkman3d.com/product/vc2020-1000/ 20x20x1000mm] (50 hole) [[frames]] || standard length frame || ||"
| |
| |-
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| | 50 || [https://bulkman3d.com/product/vc2080-1000/ 20x80x1000mm] (4x50 hole) [[frames]] || standard length, 4x width frame || || $452.18
| |
| |-
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| | 500 || [https://bulkman3d.com/product/br0004-1/ 90 Degree Corner Connector] || For strengthening corners, attaching linear axes, shimmed mounts || || $400
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| |-
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| | 20 || [https://bulkman3d.com/product/hd0038/ Cable Drag Chain 15x20mm] || keeping wires tidy - quantity provisioned for two 4 axis machines plus maintenance and experimentation || || $69.80
| |
| |-
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| | 2000 || [https://bulkman3d.com/product/hd0010/ Spring Loaded M5 T-Nuts for 2020 V-Slot] || The only T nuts worth using || || $160
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| |-
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| | 1000 || [https://bulkman3d.com/product/hd0010/ Spring Loaded M4 T-Nuts for 2020 V-Slot] || The only T nuts worth using || || $80
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| |-
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| | 1000 || [https://bulkman3d.com/product/hd0010/ Spring Loaded M3 T-Nuts for 2020 V-Slot] || The only T nuts worth using || || $80
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| |-
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| | 4 || [https://www.aliexpress.com/item/32908794883.html?spm=2114.12057483.0.0.3b412d730IfTby HPV6 Linear module ballscrew SFU1204 with Linear Guides HGH15 HIWIN 100% same size with NEMA23 2.8A 56mm stepper motor] 200mm || Linear motion system for spindle || $79 || $316
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| |-
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| | 4 || [https://www.aliexpress.com/item/32908794883.html?spm=2114.12057483.0.0.3b412d730IfTby HPV6 Linear module ballscrew SFU1204 with Linear Guides HGH15 HIWIN 100% same size with NEMA23 2.8A 56mm stepper motor] 400mm || Linear motion system for spindle || $109 || $436
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| |-
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| | 4 || [https://www.aliexpress.com/item/32908794883.html?spm=2114.12057483.0.0.3b412d730IfTby HPV6 Linear module ballscrew SFU1204 with Linear Guides HGH15 HIWIN 100% same size with NEMA23 2.8A 56mm stepper motor] 600mm || Linear motion system for spindle || $126 || $504
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| |-
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| | 4 || [https://www.aliexpress.com/item/32908794883.html?spm=2114.12057483.0.0.3b412d730IfTby HPV6 Linear module ballscrew SFU1204 with Linear Guides HGH15 HIWIN 100% same size with NEMA23 2.8A 56mm stepper motor] 800mm || Linear motion system for spindle || $142 || $568
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| |-
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| | 4 || [https://www.aliexpress.com/item/32908794883.html?spm=2114.12057483.0.0.3b412d730IfTby HPV6 Linear module ballscrew SFU1204 with Linear Guides HGH15 HIWIN 100% same size with NEMA23 2.8A 56mm stepper motor] 1000mm || Linear motion system for spindle || $169 || $676
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| | 4 || [https://www.aliexpress.com/item/1005002072665397.html?spm=2114.12010612.8148356.39.2a6719f78WKTEm HPV11 Linear module ballscrew SFU1204 SFU1210 with Linear Guides MGN12 NEMA23 2.8A 76mm stepper motor for CNC milling machine] 200mm || Linear motion system for carriage || $157.60 || $630.4
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| | 4 || [https://www.aliexpress.com/item/1005002072665397.html?spm=2114.12010612.8148356.39.2a6719f78WKTEm HPV11 Linear module ballscrew SFU1204 SFU1210 with Linear Guides MGN12 NEMA23 2.8A 76mm stepper motor for CNC milling machine] 400mm || Linear motion system for carriage || $189.50 || $758
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| | 4 || [https://www.aliexpress.com/item/1005002072665397.html?spm=2114.12010612.8148356.39.2a6719f78WKTEm HPV11 Linear module ballscrew SFU1204 SFU1210 with Linear Guides MGN12 NEMA23 2.8A 76mm stepper motor for CNC milling machine] 600mm || Linear motion system for carriage|| $211.99 || $847.96
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| | 4 || [https://www.aliexpress.com/item/1005002072665397.html?spm=2114.12010612.8148356.39.2a6719f78WKTEm HPV11 Linear module ballscrew SFU1204 SFU1210 with Linear Guides MGN12 NEMA23 2.8A 76mm stepper motor for CNC milling machine] 800mm || Linear motion system for carriage|| $230.99 || $923.96
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| | 4 || [https://www.aliexpress.com/item/1005002072665397.html?spm=2114.12010612.8148356.39.2a6719f78WKTEm HPV11 Linear module ballscrew SFU1204 SFU1210 with Linear Guides MGN12 NEMA23 2.8A 76mm stepper motor for CNC milling machine] 1000mm || Linear motion system for carriage|| $255.99 || $1023.96
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| | 10 || [https://www.aliexpress.com/item/1005001906974822.html 1.5kw air cooled aquare spindle motor 24000rpm HQD factory] || || || $1860
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| | 10 || VFD for spindle || || ||
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| | 6 || [[Pumps]] || || ||
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| | 4 || [[Barrels]] || || ||
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| | 4000 || M5 nylock nuts || || ||
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| | 1000 || M5 1 hole bolts || || ||
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| | 2000 || M5 2 hole bolts || || ||
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| | 1000 || M5 3 hole bolts || || ||
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| | Total || || || || $10,190
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| |}
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| ===40mm Parts===
| |
| {| class="wikitable"
| |
| |-
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| ! Quantity !! Part !! Rationale !! Unit cost !! Total cost
| |
| |-
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| | 50 || [https://bulkman3d.com/product/vc4040-1000/ 40x40x80mm] (2 hole) [[frames]] || standard length frame, quad 2020 || 200 meters from our least costly supplier, available in sizes up to 1m long, satisfies the need for this material at || $2,018
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| |-
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| | 50 || [https://bulkman3d.com/product/vc4040-1000/ 40x40x120mm] (3 hole) [[frames]] || standard length frame, quad 2020 || || "
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| |-
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| | 50 || [https://bulkman3d.com/product/vc4040-1000/ 40x40x160mm] (4 hole) [[frames]] || standard length frame, quad 2020 || || "
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| |-
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| | 50 || [https://bulkman3d.com/product/vc4040-1000/ 40x40x200mm] (5 hole) [[frames]] || standard length frame, quad 2020 || || "
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| |-
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| | 50 || [https://bulkman3d.com/product/vc4040-1000/ 40x40x400mm] (10 hole) [[frames]] || standard length frame, quad 2020 || || "
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| |-
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| | 50 || [https://bulkman3d.com/product/vc4040-1000/ 40x40x600mm] (15 hole) [[frames]] || standard length frame, quad 2020 || || "
| |
| |-
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| | 50 || [https://bulkman3d.com/product/vc4040-1000/ 40x40x800mm] (20 hole) [[frames]] || standard length frame, quad 2020 || || "
| |
| |-
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| | 50 || [https://bulkman3d.com/product/vc4040-1000/ 40x40x1000mm] (25 hole) [[frames]] || standard length frame, quad 2020 || || "
| |
| |-
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| | 50 || [https://us.misumi-ec.com/vona2/detail/110302689860/ 40x40x80mm] (2 hole) [[frames]], [https://8020.net/40-4040.html second source] || standard length frame, single channel || 170x 2400mm sections from 8020 inc would satisfiy all required lengths of frame for $10,193 from 8020 inc. 102x 4000mm sections from Mitsumi arrive at || $7,752.
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| |-
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| | 50 || [https://us.misumi-ec.com/vona2/detail/110302689860/ 40x40x120mm] (3 hole) [[frames]] || standard length frame, single channel || || "
| |
| |-
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| | 50 || [https://us.misumi-ec.com/vona2/detail/110302689860/ 40x40x160mm] (4 hole) [[frames]] || standard length frame, single channel || || "
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| |-
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| | 50 || [https://us.misumi-ec.com/vona2/detail/110302689860/ 40x40x200mm] (5 hole) [[frames]] || standard length frame, single channel || || "
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| |-
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| | 50 || [https://us.misumi-ec.com/vona2/detail/110302689860/ 40x40x400mm] (10 hole) [[frames]] || standard length frame, single channel || || "
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| |-
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| | 50 || [https://us.misumi-ec.com/vona2/detail/110302689860/ 40x40x600mm] (15 hole) [[frames]] || standard length frame, single channel || || "
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| |-
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| | 50 || [https://us.misumi-ec.com/vona2/detail/110302689860/ 40x40x800mm] (20 hole) [[frames]] || standard length frame, single channel || || "
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| |-
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| | 50 || [https://us.misumi-ec.com/vona2/detail/110302689860/ 40x40x1000mm] (25 hole) [[frames]] || standard length frame, single channel || || "
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| | 50 || [https://us.misumi-ec.com/vona2/detail/110302689860/ 40x40x1200mm] (30 hole) [[frames]] || standard length frame, single channel || || "
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| | 50 || [https://us.misumi-ec.com/vona2/detail/110302689860/ 40x40x1600mm] (40 hole) [[frames]] || standard length frame, single channel || || "
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| | 50 || [https://us.misumi-ec.com/vona2/detail/110302689860/ 40x40x2000mm] (50 hole) [[frames]] || standard length frame, single channel || || "
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| | 8 || SDA40 40mm double acting air cylinder || [https://www.stcvalve.com/I-CylindersSDA.htm SDA40 brackets, adapters, and accessories] || ||
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| | 16 || SDA40 plasma cut adapter plates || || ||
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| | 8 || MHZ240D [[Pneumatic grippers]] - current issue is that gripper size is limited to 60mm max || || ||
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| | 80 || [https://www.surpluscenter.com/Wheels/Casters/Plate-Casters/2-Dual-Wheel-Swivel-Plate-Caster-w-Brake-1-4928.axd 2" Dual Wheel Swivel Plate Caster w/Brake] [[Casters]] || 20x shop floor items on wheels || $1.39 || $111.20
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| | 40 || [https://www.aliexpress.com/item/32592297902.html 50pcs Thread M8 T Slot nuts 40-M8 Half Round Elasticity Spring Nut 4040 Series Groove 8 Aluminum Profile Connectors] || The only T nuts worth using || || $150
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| | 2 || [https://www.aliexpress.com/item/1005002132679856.html 4.5KW ATC Air Cooled Spindle Motor Automatic Tool Changer 220V+BT30-ER25 Tool Holder+Pull Stud for CNC Router Milling] || For complex machining operations || $1,546.09 ea || $3092.18
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| | 20 || [https://www.aliexpress.com/item/33015811767.html High-Quality Automatic Tool Changer HSK63 ISO30 ISO25 ISO20 BT30 BT40 Spindle Tool Magazine Hardening] || Tool holders for ATC || $5 ea || $100
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| | 4000 || M8 nylock nuts || || ||
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| | 1000 || M8 1 hole bolts || || ||
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| | 2000 || M8 2 hole bolts || || ||
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| | 1000 || M8 3 hole bolts || || ||
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| | 6 || [https://www.polycase.com/sb-37 SB-37 NEMA Steel Enclosure] || house and protect electronics || $97.91ea || $587.46
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| | 12 || DIN rails || || ||
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| | 6 || DIN compatible power supplies || || ||
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| | 8 || [https://www.surpluscenter.com/Power-Transmission/Shafting/Keyed-Shafting/1-x-36-Keyed-Shafting-1-2982-100-3.axd 1" x 36" Keyed Shafting] || Power transmission, idle rollers, jack shafts || $30.85 ea || $246.80
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| | 2 || [https://www.surpluscenter.com/Power-Transmission/Shafting/Keyed-Shafting/1-x-72-Keyed-Shafting-1-2982-100-6.axd 1" x 72" Keyed Shafting] || Power transmission, idle rollers, jack shafts || $46.25 ea || $92.50
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| | 20 || [https://www.surpluscenter.com/Brands/Concentric-International/1-Single-Split-Shaft-Collar-1-2767-100.axd 1 Single Split Shaft Collar] || constrain shafts || $5.20 ea || $104
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| | 20 || [https://www.surpluscenter.com/Brands/Dura-Roll/1-Pillow-Block-Bearing-UCP205-16-1-205-16-P.axd 1" Pillow Block Bearing] || Power transmission, idle rollers, jack shafts || $11.55 ea || $231
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| | 40 || [https://www.surpluscenter.com/Power-Transmission/Shafting/Key-Stock/1-4-Square-Key-1-5-Long-G-G-Mfg-411-0424-1-5030-25-A.axd 1/4 Square Key 1.5 Long] || Secure power transmission components || $1 ea || $40
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| | 6 || [https://www.tindie.com/products/33366583/6-pack-universal-cnc-controller/ 6 Pack Universal CNC Controller] || || ||
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| |-
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| | Total || || || || $19,558
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| |}
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| ===Pneumatic parts=== | | ===Pneumatic parts=== |
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| ===Tools=== | | ===Tools=== |
| * [https://store.evolutionpowertools.com/products/r355cps?variant=32877747568733 Evolution R355CPS multimaterial cuttoff saw]
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| * [https://www.aliexpress.com/item/4000033488889.html 2.2 KW Woodworking Dust Collector Cyclone Dust Collector Impulse Industrial Dust Collector Filter Core Dust Collector] $1,858.00 | | * [https://www.aliexpress.com/item/4000033488889.html 2.2 KW Woodworking Dust Collector Cyclone Dust Collector Impulse Industrial Dust Collector Filter Core Dust Collector] $1,858.00 |
| * [https://www.sears.com/craftsman-c3-max-axess-auto-ratchet-kit/ Craftsman 19.2 Volt C3 Max Axess Power Ratchet]
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| ===Electrical=== | | ===Electrical=== |
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| Where possible, we'll try to use motion control components found in "pro" consumer CNC machines (AvidCNC, RoverCNC, QueenBee, etc), e.g. stepper motors, lead screws, linear rails, etc. | | Where possible, we'll try to use motion control components found in "pro" consumer CNC machines (AvidCNC, RoverCNC, QueenBee, etc), e.g. stepper motors, lead screws, linear rails, etc. |
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| ==Notes==
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| * double check vfd model
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| * contract CAD production w/ OpenSCAD / NopSCADLib
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| =Waste flows=
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| Wood sawdust can be processed by [[pellet presses]] for burning in an automatic wood pellet stove.
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| =References=
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| =References= | | =References= |
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| * [http://www.repairable.be/160/ timelab furniture: design] | | * [http://www.repairable.be/160/ timelab furniture: design] |
| * [https://www.mcmaster.com/drill-guides/clamp-on-drill-guides/ Clamp on drill guide] | | * [https://www.mcmaster.com/drill-guides/clamp-on-drill-guides/ Clamp on drill guide] |
| <youtube>xgQeSrsAXgE</youtube>
| | * [https://www.gvsu.edu/cms4/asset/83FCF959-CAC9-6F16-437BAC0D302BE992/koops.pdf Koops Inc. Drilling Machine] |
| <youtube>pmr34sUFpK4</youtube>
| |