Pallets

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Revision as of 03:45, 14 February 2021 by Tim (talk | contribs) (→‎Seed pallets)

Challenges

Horizontal surfaces often need to move. Sometimes with their contents intact. Locations and methods for installing horizontal surfaces should facilitate interchangeability.

Approaches

Build pallets from standard Replimat components.

Furniture pallets

  • Ken Isaacs pallet

    Ken Isaacs pallet

Parts

Quantity Part Link
1 Surface
2 Rib frames
2 Span frames
4 2 hole frames
12 2 bolts
12 nuts


Seed pallets

20mm Parts

Quantity Part Rationale Cost
60 Press-Fit Drill Bushing with Head 5.1 mm ID 10 mm OD 7 mm Long being considered for drill press jig for bootstrapping $444
60 Press-Fit Drill Bushing with Head 8.1 mm ID 15 mm OD 9 mm Long being considered for drill press jig for bootstrapping $540
50 20x20x40mm (2 hole) frames standard length frame 250 total meters of 2020, covering the full quantity needed for all lengths = $697
50 20x20x60mm (3 hole) frames standard length frame "
50 20x20x80mm (4 hole) frames standard length frame "
50 20x20x100mm (5 hole) frames standard length frame "
50 20x20x200mm (10 hole) frames standard length frame "
50 20x20x300mm (15 hole) frames standard length frame "
50 20x20x400mm (20 hole) frames standard length frame "
50 20x20x500mm (25 hole) frames standard length frame "
50 20x20x600mm (30 hole) frames standard length frame "
50 20x20x800mm (40 hole) frames standard length frame "
50 20x20x1000mm (50 hole) frames standard length frame "
50 20x100x1000mm (50 hole) frames standard length, 4x width frame $452.18
500 90 Degree Corner Connector For strengthening corners, attaching linear axes, shimmed mounts $400
200 V-slot Three Way Cube Corner Connector Same as above, possibly redundant $150
20 Cable Drag Chain 15x20mm keeping wires tidy - quantity provisioned for two 4 axis machines plus maintenance and experimentation $69.80
2000 Spring Loaded T-Nuts for 2020 V-Slot The only T nuts worth using $160
4 HPV6 Linear module ballscrew SFU1204 with Linear Guides HGH15 HIWIN 100% same size with NEMA23 2.8A 56mm stepper motor 200mm Linear motion system for 2020 $79 x 4 = $316
4 HPV6 Linear module ballscrew SFU1204 with Linear Guides HGH15 HIWIN 100% same size with NEMA23 2.8A 56mm stepper motor 400mm Linear motion system for 2020 $109 x 4 = $436
4 HPV6 Linear module ballscrew SFU1204 with Linear Guides HGH15 HIWIN 100% same size with NEMA23 2.8A 56mm stepper motor 600mm Linear motion system for 2020 $126 x 4 = $504
4 HPV6 Linear module ballscrew SFU1204 with Linear Guides HGH15 HIWIN 100% same size with NEMA23 2.8A 56mm stepper motor 800mm Linear motion system for 2020 $142 x 4 = 568
4 HPV6 Linear module ballscrew SFU1204 with Linear Guides HGH15 HIWIN 100% same size with NEMA23 2.8A 56mm stepper motor 1000mm Linear motion system for 2020 $169 x 4 = $676
4 HPV11 Linear module ballscrew SFU1204 SFU1210 with Linear Guides MGN12 NEMA23 2.8A 76mm stepper motor for CNC milling machine 200mm Linear motion system for 2020 $157.60 x 4 = $630.4
4 HPV11 Linear module ballscrew SFU1204 SFU1210 with Linear Guides MGN12 NEMA23 2.8A 76mm stepper motor for CNC milling machine 400mm Linear motion system for 2020 $189.50 x 4 = $758
4 HPV11 Linear module ballscrew SFU1204 SFU1210 with Linear Guides MGN12 NEMA23 2.8A 76mm stepper motor for CNC milling machine 600mm Linear motion system for 2020 $211.99 x 4 = $847.96
4 HPV11 Linear module ballscrew SFU1204 SFU1210 with Linear Guides MGN12 NEMA23 2.8A 76mm stepper motor for CNC milling machine 800mm Linear motion system for 2020 $230.99 x 4 = $923.96
4 HPV11 Linear module ballscrew SFU1204 SFU1210 with Linear Guides MGN12 NEMA23 2.8A 76mm stepper motor for CNC milling machine 1000mm Linear motion system for 2020 $255.99 x 4 = $1023.96
5 Mophorn Spindle Motor 1.5KW Square Air Cooled Spindle Motor ER11 Collect 24000RPM 220V CNC Spindle Motor for CNC Router Engraving Milling Machine (1.5KW Air Cooled)
6 Pumps
4 Barrels
Total $10,234.18

40mm Parts

Parts

Quantity Part Rationale Cost
40 40x40x80mm (2 hole) frames standard length frame, quad 2020
40 40x40x120mm (3 hole) frames standard length frame, quad 2020
40 40x40x160mm (4 hole) frames standard length frame, quad 2020
40 40x40x200mm (5 hole) frames standard length frame, quad 2020
40 40x40x400mm (10 hole) frames standard length frame, quad 2020
40 40x40x600mm (15 hole) frames standard length frame, quad 2020
40 40x40x800mm (20 hole) frames standard length frame, quad 2020
40 40x40x1000mm (25 hole) frames standard length frame, quad 2020
40 40x40x1200mm (30 hole) frames standard length frame, quad 2020
40 40x40x1600mm (40 hole) frames standard length frame, quad 2020
40 40x40x2000mm (50 hole) frames standard length frame, quad 2020
40 14%22}&Tab=wysiwyg_area_0 40x40x80mm] (2 hole) frames standard length frame, single channel
40 40x40x120mm (3 hole) frames standard length frame, single channel
40 40x40x160mm (4 hole) frames standard length frame, single channel
40 40x40x200mm (5 hole) frames standard length frame, single channel
40 40x40x400mm (10 hole) frames standard length frame, single channel
40 40x40x600mm (15 hole) frames standard length frame, single channel
40 40x40x800mm (20 hole) frames standard length frame, single channel
40 40x40x1000mm (25 hole) frames standard length frame, single channel
40 40x40x1200mm (30 hole) frames standard length frame, single channel
40 40x40x1600mm (40 hole) frames standard length frame, single channel
40 40x40x2000mm (50 hole) frames standard length frame, single channel
8 SDA40 40mm double acting air cylinder SDA40 brackets, adapters, and accessories
16 SDA40 plasma cut adapter plates
8 MHZ240D Pneumatic grippers - current issue is that gripper size is limited to 60mm max
6 PRO Rack and Pinion Drive, NEMA 34 Linear motion system for 40mm $1,018.5
30 PRO Gear Rack, 39" (1 meter) Linear motion system for 40mm $1950
30 20 mm Linear Bearing Block + Flush Grease Fitting Linear motion system for 40mm $1200
15 EU warehouse 2pc HGR15 HGR20 HGR25 HGR30 Square Linear Guide Rail for HIWIN Slide Block Carriages HGH20CA CNC Router Engraving Linear motion system for 40mm $1250
40 Casters
40 50pcs Thread M8 T Slot nuts 40-M8 Half Round Elasticity Spring Nut 4040 Series Groove 8 Aluminum Profile Connectors The only T nuts worth using $150
Total $5568

Pneumatic parts

Tools

Electrical

  • extension cords for each tool center

References

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