Pallets

Challenges

Horizontal surfaces often need to move. Sometimes with their contents intact. Locations and methods for installing horizontal surfaces should facilitate interchangeability.

Approaches

Build pallets from standard Replimat components.

Furniture pallets

• 

  Ken Isaacs pallet

Parts

Quantity	Part	Link
1	Surface
2	Rib frames
2	Span frames
4	2 hole frames
12	2 bolts
12	nuts

Seed pallets

20mm Parts

Quantity	Part	Rationale	Cost
60	Press-Fit Drill Bushing with Head 5.1 mm ID 10 mm OD 7 mm Long	being considered for drill press jig for bootstrapping	$444
60	Press-Fit Drill Bushing with Head 8.1 mm ID 15 mm OD 9 mm Long	being considered for drill press jig for bootstrapping	$540
40	20x20x40mm (2 hole) frames	standard length frame
40	20x20x60mm (3 hole) frames	standard length frame
40	20x20x80mm (4 hole) frames	standard length frame
40	20x20x100mm (5 hole) frames	standard length frame
40	20x20x200mm (10 hole) frames	standard length frame
40	20x20x300mm (15 hole) frames	standard length frame
40	20x20x400mm (20 hole) frames	standard length frame
40	20x20x500mm (25 hole) frames	standard length frame
40	20x20x600mm (30 hole) frames	standard length frame
40	20x20x800mm (40 hole) frames	standard length frame
40	20x20x1000mm (50 hole) frames	standard length frame
10	20x100x1000mm (50 hole) frames	standard length frame
500	90 Degree Corner Connector	For strengthening corners, attaching linear axes, shimmed mounts	$400
200	V-slot Three Way Cube Corner Connector	Same as above, possibly redundant	$150
20	Cable Drag Chain 15x20mm	keeping wires tidy - quantity provisioned for two 4 axis machines plus maintenance and experimentation	$69.80
2000	Spring Loaded T-Nuts for 2020 V-Slot	The only T nuts worth using	$160
4	HPV6 Linear module ballscrew SFU1204 with Linear Guides HGH15 HIWIN 100% same size with NEMA23 2.8A 56mm stepper motor 200mm
4	HPV6 Linear module ballscrew SFU1204 with Linear Guides HGH15 HIWIN 100% same size with NEMA23 2.8A 56mm stepper motor 400mm
4	HPV6 Linear module ballscrew SFU1204 with Linear Guides HGH15 HIWIN 100% same size with NEMA23 2.8A 56mm stepper motor 600mm
4	HPV6 Linear module ballscrew SFU1204 with Linear Guides HGH15 HIWIN 100% same size with NEMA23 2.8A 56mm stepper motor 800mm
4	HPV6 Linear module ballscrew SFU1204 with Linear Guides HGH15 HIWIN 100% same size with NEMA23 2.8A 56mm stepper motor 1000mm
5	Mophorn Spindle Motor 1.5KW Square Air Cooled Spindle Motor ER11 Collect 24000RPM 220V CNC Spindle Motor for CNC Router Engraving Milling Machine (1.5KW Air Cooled)
6	Pumps
4	Barrels

Parts

Quantity	Part	Rationale	Cost
40	40x40x80mm (2 hole) frames
40	40x40x120mm (3 hole) frames
40	40x40x160mm (4 hole) frames
40	40x40x200mm (5 hole) frames
40	40x40x400mm (10 hole) frames
40	40x40x600mm (15 hole) frames
40	40x40x800mm (20 hole) frames
40	40x40x1000mm (25 hole) frames	$169.28 Bulkman3D quad-2020
40	40x40x1200mm (30 hole) frames
40	40x40x1600mm (40 hole) frames
40	40x40x2000mm (50 hole) frames
8	SDA40 40mm double acting air cylinder	SDA40 brackets, adapters, and accessories
16	SDA40 plasma cut adapter plates
8	MHZ240D Pneumatic grippers - current issue is that gripper size is limited to 60mm max
4	HPV11 Linear module ballscrew SFU1204 SFU1210 with Linear Guides MGN12 NEMA23 2.8A 76mm stepper motor for CNC milling machine 200mm
4	HPV11 Linear module ballscrew SFU1204 SFU1210 with Linear Guides MGN12 NEMA23 2.8A 76mm stepper motor for CNC milling machine 400mm
4	HPV11 Linear module ballscrew SFU1204 SFU1210 with Linear Guides MGN12 NEMA23 2.8A 76mm stepper motor for CNC milling machine 600mm
4	HPV11 Linear module ballscrew SFU1204 SFU1210 with Linear Guides MGN12 NEMA23 2.8A 76mm stepper motor for CNC milling machine 800mm
4	HPV11 Linear module ballscrew SFU1204 SFU1210 with Linear Guides MGN12 NEMA23 2.8A 76mm stepper motor for CNC milling machine 1000mm
40	Casters

Pneumatic parts

• 8x AOMAG 1/4" DC 24V 2 Way Normally Closed Pneumatic Aluminum Electric Solenoid Air Valve
• 8x https://www.amazon.com/gp/product/B084YTNG2P/ref=ox_sc_act_title_2?smid=A13TRKTV701HHM&psc=1

Tools

• Evolution R355CPS multimaterial cuttoff saw

Electrical

• extension cords for each tool center