Pallets
From
Challenges
Horizontal surfaces often need to move. Sometimes with their contents intact. Locations and methods for installing horizontal surfaces should facilitate interchangeability.
Approaches
Build pallets from standard Replimat components.
Furniture pallets
-
Ken Isaacs pallet
Parts
Quantity | Part | Link |
---|---|---|
1 | Surface | |
2 | Rib frames | |
2 | Span frames | |
4 | 2 hole frames | |
12 | 2 bolts | |
12 | nuts |
Seed pallets
20mm Parts
Quantity | Part | Rationale | Unit cost | Total cost |
---|---|---|---|---|
60 | Press-Fit Drill Bushing with Head 5.1 mm ID 10 mm OD 7 mm Long | being considered for drill press jig for bootstrapping | $444 | |
60 | Press-Fit Drill Bushing with Head 8.1 mm ID 15 mm OD 9 mm Long | being considered for drill press jig for bootstrapping | $540 | |
50 | 20x20x40mm (2 hole) frames | standard length frame | 250 total meters of 2020, covering the full quantity needed for all lengths | $697 |
50 | 20x20x60mm (3 hole) frames | standard length frame | " | |
50 | 20x20x80mm (4 hole) frames | standard length frame | " | |
50 | 20x20x100mm (5 hole) frames | standard length frame | " | |
50 | 20x20x200mm (10 hole) frames | standard length frame | " | |
50 | 20x20x300mm (15 hole) frames | standard length frame | " | |
50 | 20x20x400mm (20 hole) frames | standard length frame | " | |
50 | 20x20x500mm (25 hole) frames | standard length frame | " | |
50 | 20x20x600mm (30 hole) frames | standard length frame | " | |
50 | 20x20x800mm (40 hole) frames | standard length frame | " | |
50 | 20x20x1000mm (50 hole) frames | standard length frame | " | |
50 | 20x80x1000mm (4x50 hole) frames | standard length, 4x width frame | $452.18 | |
500 | 90 Degree Corner Connector | For strengthening corners, attaching linear axes, shimmed mounts | $400 | |
200 | V-slot Three Way Cube Corner Connector | Same as above, possibly redundant | $150 | |
20 | Cable Drag Chain 15x20mm | keeping wires tidy - quantity provisioned for two 4 axis machines plus maintenance and experimentation | $69.80 | |
2000 | Spring Loaded M5 T-Nuts for 2020 V-Slot | The only T nuts worth using | $160 | |
1000 | Spring Loaded M4 T-Nuts for 2020 V-Slot | The only T nuts worth using | $80 | |
1000 | Spring Loaded M3 T-Nuts for 2020 V-Slot | The only T nuts worth using | $80 | |
4 | HPV6 Linear module ballscrew SFU1204 with Linear Guides HGH15 HIWIN 100% same size with NEMA23 2.8A 56mm stepper motor 200mm | Linear motion system for spindle | $79 | $316 |
4 | HPV6 Linear module ballscrew SFU1204 with Linear Guides HGH15 HIWIN 100% same size with NEMA23 2.8A 56mm stepper motor 400mm | Linear motion system for spindle | $109 | $436 |
4 | HPV6 Linear module ballscrew SFU1204 with Linear Guides HGH15 HIWIN 100% same size with NEMA23 2.8A 56mm stepper motor 600mm | Linear motion system for spindle | $126 | $504 |
4 | HPV6 Linear module ballscrew SFU1204 with Linear Guides HGH15 HIWIN 100% same size with NEMA23 2.8A 56mm stepper motor 800mm | Linear motion system for spindle | $142 | $568 |
4 | HPV6 Linear module ballscrew SFU1204 with Linear Guides HGH15 HIWIN 100% same size with NEMA23 2.8A 56mm stepper motor 1000mm | Linear motion system for spindle | $169 | $676 |
4 | HPV11 Linear module ballscrew SFU1204 SFU1210 with Linear Guides MGN12 NEMA23 2.8A 76mm stepper motor for CNC milling machine 200mm | Linear motion system for carriage | $157.60 | $630.4 |
4 | HPV11 Linear module ballscrew SFU1204 SFU1210 with Linear Guides MGN12 NEMA23 2.8A 76mm stepper motor for CNC milling machine 400mm | Linear motion system for carriage | $189.50 | $758 |
4 | HPV11 Linear module ballscrew SFU1204 SFU1210 with Linear Guides MGN12 NEMA23 2.8A 76mm stepper motor for CNC milling machine 600mm | Linear motion system for carriage | $211.99 | $847.96 |
4 | HPV11 Linear module ballscrew SFU1204 SFU1210 with Linear Guides MGN12 NEMA23 2.8A 76mm stepper motor for CNC milling machine 800mm | Linear motion system for carriage | $230.99 | $923.96 |
4 | HPV11 Linear module ballscrew SFU1204 SFU1210 with Linear Guides MGN12 NEMA23 2.8A 76mm stepper motor for CNC milling machine 1000mm | Linear motion system for carriage | $255.99 | $1023.96 |
10 | 1.5kw air cooled aquare spindle motor 24000rpm HQD factory | $1860 | ||
6 | Pumps | |||
4 | Barrels | |||
4000 | M5 nylock nuts | |||
1000 | M5 1 hole bolts | |||
2000 | M5 2 hole bolts | |||
1000 | M5 3 hole bolts | |||
Total | $11,324.18 |
40mm Parts
Parts
Quantity | Part | Rationale | Unit cost | Total cost |
---|---|---|---|---|
50 | 40x40x80mm (2 hole) frames | standard length frame, quad 2020 | 200 meters from our least costly supplier, available in sizes up to 1m long, satisfies the need for this material at | $2,018 |
50 | 40x40x120mm (3 hole) frames | standard length frame, quad 2020 | " | |
50 | 40x40x160mm (4 hole) frames | standard length frame, quad 2020 | " | |
50 | 40x40x200mm (5 hole) frames | standard length frame, quad 2020 | " | |
50 | 40x40x400mm (10 hole) frames | standard length frame, quad 2020 | " | |
50 | 40x40x600mm (15 hole) frames | standard length frame, quad 2020 | " | |
50 | 40x40x800mm (20 hole) frames | standard length frame, quad 2020 | " | |
50 | 40x40x1000mm (25 hole) frames | standard length frame, quad 2020 | " | |
50 | 40x40x80mm (2 hole) frames, second source | standard length frame, single channel | 170x 2400mm sections from 8020 inc would satisfiy all required lengths of frame for $10,193 from 8020 inc. 102x 4000mm sections from Mitsumi arrive at | $7,752. |
50 | 40x40x120mm (3 hole) frames | standard length frame, single channel | " | |
50 | 40x40x160mm (4 hole) frames | standard length frame, single channel | " | |
50 | 40x40x200mm (5 hole) frames | standard length frame, single channel | " | |
50 | 40x40x400mm (10 hole) frames | standard length frame, single channel | " | |
50 | 40x40x600mm (15 hole) frames | standard length frame, single channel | " | |
50 | 40x40x800mm (20 hole) frames | standard length frame, single channel | " | |
50 | 40x40x1000mm (25 hole) frames | standard length frame, single channel | " | |
50 | 40x40x1200mm (30 hole) frames | standard length frame, single channel | " | |
50 | 40x40x1600mm (40 hole) frames | standard length frame, single channel | " | |
50 | 40x40x2000mm (50 hole) frames | standard length frame, single channel | " | |
8 | SDA40 40mm double acting air cylinder | SDA40 brackets, adapters, and accessories | ||
16 | SDA40 plasma cut adapter plates | |||
8 | MHZ240D Pneumatic grippers - current issue is that gripper size is limited to 60mm max | |||
6 | PRO Rack and Pinion Drive, NEMA 34 | Linear motion system for 40mm | $1,018.5 | |
30 | PRO Gear Rack, 39" (1 meter) | Linear motion system for 40mm | $1950 | |
15 | HGR20 HGR15 HGR25 Square Linear Guide Rail 2pc+4pcs HGH20CA/HGW20CC HGH15CA Flang Slide Block Carriages For CNC Router Engraving | Linear motion system for 4040 - HGH20CA | $136.62 | $2049.34 |
4 | Avid CNC X/Y axis adapter plates | |||
80 | 2" Dual Wheel Swivel Plate Caster w/Brake Casters | $1.39 | $111.20 | |
40 | 50pcs Thread M8 T Slot nuts 40-M8 Half Round Elasticity Spring Nut 4040 Series Groove 8 Aluminum Profile Connectors | The only T nuts worth using | $150 | |
4000 | M8 nylock nuts | |||
1000 | M8 1 hole bolts | |||
2000 | M8 2 hole bolts | |||
1000 | M8 3 hole bolts | |||
Total | $15,048 |
Pneumatic parts
- 8x AOMAG 1/4" DC 24V 2 Way Normally Closed Pneumatic Aluminum Electric Solenoid Air Valve
- 8x https://www.amazon.com/gp/product/B084YTNG2P/ref=ox_sc_act_title_2?smid=A13TRKTV701HHM&psc=1
Tools
Electrical
- extension cords for each tool center
- 10x Heat Shrink Connect Terminals Waterproof solder ring tube terminal insulated bushing wire Butt Connectors protection sleeve $127.70