Pallets: Difference between revisions

From
(Replaced content with "thumb =Challenges= Horizontal surfaces often need to move. Sometimes with their contents intact. Locations and methods for installing horizontal sur...")
Tag: Replaced
Line 5: Line 5:
=Approaches=
=Approaches=
Build pallets from standard Replimat components.
Build pallets from standard Replimat components.
==Furniture pallets==
<gallery>
<gallery>
Pallets.png|Ken Isaacs pallet
Pallets.png|Ken Isaacs pallet
Line 28: Line 26:
|}
|}


==Seed pallets==
===20mm Parts===
{| class="wikitable"
|-
! Quantity !! Part !! Rationale !! Unit cost !! Total cost
|-
| 60 || [https://www.mcmaster.com/96977A213/ Press-Fit Drill Bushing with Head] 5.1 mm ID 10 mm OD 7 mm Long || being considered for drill press jig for bootstrapping ||  || $444
|-
| 60 || [https://www.mcmaster.com/96977A303/ Press-Fit Drill Bushing with Head] 8.1 mm ID 15 mm OD 9 mm Long || being considered for drill press jig for bootstrapping ||  || $540
|-
| 50 || [https://bulkman3d.com/product/vc2020-1000/ 20x20x40mm] (2 hole) [[frames]] || standard length frame || 250 total meters of 2020, covering the full quantity needed for all lengths || $697
|-
| 50 || [https://bulkman3d.com/product/vc2020-1000/ 20x20x60mm] (3 hole) [[frames]] || standard length frame ||  ||"
|-
| 50 || [https://bulkman3d.com/product/vc2020-1000/ 20x20x80mm] (4 hole) [[frames]] || standard length frame ||  ||"
|-
| 50 || [https://bulkman3d.com/product/vc2020-1000/ 20x20x100mm] (5 hole) [[frames]] || standard length frame ||  ||"
|-
| 50 || [https://bulkman3d.com/product/vc2020-1000/ 20x20x200mm] (10 hole) [[frames]] || standard length frame ||  ||"
|-
| 50 || [https://bulkman3d.com/product/vc2020-1000/ 20x20x300mm] (15 hole) [[frames]] || standard length frame ||  ||"
|-
| 50 || [https://bulkman3d.com/product/vc2020-1000/ 20x20x400mm] (20 hole) [[frames]] || standard length frame ||  ||"
|-
| 50 || [https://bulkman3d.com/product/vc2020-1000/ 20x20x500mm] (25 hole) [[frames]] || standard length frame ||  ||"
|-
| 50 || [https://bulkman3d.com/product/vc2020-1000/ 20x20x600mm] (30 hole) [[frames]] || standard length frame ||  ||"
|-
| 50 || [https://bulkman3d.com/product/vc2020-1000/ 20x20x800mm] (40 hole) [[frames]] || standard length frame ||  ||"
|-
| 50 || [https://bulkman3d.com/product/vc2020-1000/ 20x20x1000mm] (50 hole) [[frames]] ||  standard length frame ||  ||"
|-
| 50 || [https://bulkman3d.com/product/vc2080-1000/ 20x80x1000mm] (4x50 hole) [[frames]] ||  standard length, 4x width frame ||  || $452.18
|-
| 500 || [https://bulkman3d.com/product/br0004-1/ 90 Degree Corner Connector] || For strengthening corners, attaching linear axes, shimmed mounts ||  || $400
|-
| 200 || [https://bulkman3d.com/product/br0003/ V-slot Three Way Cube Corner Connector] || Same as above, possibly redundant ||  || $150
|-
| 20 || [https://bulkman3d.com/product/hd0038/ Cable Drag Chain 15x20mm] || keeping wires tidy - quantity provisioned for two 4 axis machines plus maintenance and experimentation ||  || $69.80
|-
| 2000 || [https://bulkman3d.com/product/hd0010/ Spring Loaded M5 T-Nuts for 2020 V-Slot] || The only T nuts worth using ||  || $160
|-
| 1000 || [https://bulkman3d.com/product/hd0010/ Spring Loaded M4 T-Nuts for 2020 V-Slot] || The only T nuts worth using ||  || $80
|-
| 1000 || [https://bulkman3d.com/product/hd0010/ Spring Loaded M3 T-Nuts for 2020 V-Slot] || The only T nuts worth using ||  ||  $80
|-
| 4 || [https://www.aliexpress.com/item/32908794883.html?spm=2114.12057483.0.0.3b412d730IfTby HPV6 Linear module ballscrew SFU1204 with Linear Guides HGH15 HIWIN 100% same size with NEMA23 2.8A 56mm stepper motor] 200mm || Linear motion system for spindle || $79 || $316
|-
| 4 || [https://www.aliexpress.com/item/32908794883.html?spm=2114.12057483.0.0.3b412d730IfTby HPV6 Linear module ballscrew SFU1204 with Linear Guides HGH15 HIWIN 100% same size with NEMA23 2.8A 56mm stepper motor] 400mm || Linear motion system for spindle || $109 || $436
|-
| 4 || [https://www.aliexpress.com/item/32908794883.html?spm=2114.12057483.0.0.3b412d730IfTby HPV6 Linear module ballscrew SFU1204 with Linear Guides HGH15 HIWIN 100% same size with NEMA23 2.8A 56mm stepper motor] 600mm || Linear motion system for spindle || $126 || $504
|-
| 4 || [https://www.aliexpress.com/item/32908794883.html?spm=2114.12057483.0.0.3b412d730IfTby HPV6 Linear module ballscrew SFU1204 with Linear Guides HGH15 HIWIN 100% same size with NEMA23 2.8A 56mm stepper motor] 800mm || Linear motion system for spindle || $142 || $568
|-
| 4 || [https://www.aliexpress.com/item/32908794883.html?spm=2114.12057483.0.0.3b412d730IfTby HPV6 Linear module ballscrew SFU1204 with Linear Guides HGH15 HIWIN 100% same size with NEMA23 2.8A 56mm stepper motor] 1000mm || Linear motion system for spindle || $169 || $676
|-
| 4 || [https://www.aliexpress.com/item/1005002072665397.html?spm=2114.12010612.8148356.39.2a6719f78WKTEm HPV11 Linear module ballscrew SFU1204 SFU1210 with Linear Guides MGN12 NEMA23 2.8A 76mm stepper motor for CNC milling machine] 200mm || Linear motion system for carriage || $157.60 || $630.4
|-
| 4 || [https://www.aliexpress.com/item/1005002072665397.html?spm=2114.12010612.8148356.39.2a6719f78WKTEm HPV11 Linear module ballscrew SFU1204 SFU1210 with Linear Guides MGN12 NEMA23 2.8A 76mm stepper motor for CNC milling machine] 400mm || Linear motion system for carriage || $189.50 || $758
|-
| 4 || [https://www.aliexpress.com/item/1005002072665397.html?spm=2114.12010612.8148356.39.2a6719f78WKTEm HPV11 Linear module ballscrew SFU1204 SFU1210 with Linear Guides MGN12 NEMA23 2.8A 76mm stepper motor for CNC milling machine] 600mm || Linear motion system for carriage|| $211.99 || $847.96
|-
| 4 || [https://www.aliexpress.com/item/1005002072665397.html?spm=2114.12010612.8148356.39.2a6719f78WKTEm HPV11 Linear module ballscrew SFU1204 SFU1210 with Linear Guides MGN12 NEMA23 2.8A 76mm stepper motor for CNC milling machine] 800mm || Linear motion system for carriage|| $230.99 || $923.96
|-
| 4 || [https://www.aliexpress.com/item/1005002072665397.html?spm=2114.12010612.8148356.39.2a6719f78WKTEm HPV11 Linear module ballscrew SFU1204 SFU1210 with Linear Guides MGN12 NEMA23 2.8A 76mm stepper motor for CNC milling machine] 1000mm || Linear motion system for carriage|| $255.99 || $1023.96
|-
| 10 || [https://www.aliexpress.com/item/1005001906974822.html 1.5kw air cooled aquare spindle motor 24000rpm HQD factory] ||  ||  || $1860
|-
| 10 || VFD for spindle || || ||
|-
| 6 || [[Pumps]] ||  ||  ||
|-
| 4 || [[Barrels]] ||  ||  ||
|-
| 4000 || M5 nylock nuts ||  ||  ||
|-
| 1000 || M5 1 hole bolts ||  ||  ||
|-
| 2000 || M5 2 hole bolts ||  ||  ||
|-
| 1000 || M5 3 hole bolts ||  ||  ||
|-
| Total ||  ||  || || $11,324.18
|}
===40mm Parts===
===Parts===
{| class="wikitable"
|-
! Quantity !! Part !! Rationale !! Unit cost !! Total cost
|-
| 50 || [https://bulkman3d.com/product/vc4040-1000/ 40x40x80mm] (2 hole) [[frames]] || standard length frame, quad 2020 || 200 meters from our least costly supplier, available in sizes up to 1m long, satisfies the need for this material at || $2,018
|-
| 50 || [https://bulkman3d.com/product/vc4040-1000/ 40x40x120mm] (3 hole) [[frames]] || standard length frame, quad 2020 ||  || "
|-
| 50 || [https://bulkman3d.com/product/vc4040-1000/ 40x40x160mm] (4 hole) [[frames]] || standard length frame, quad 2020 ||  || "
|-
| 50 || [https://bulkman3d.com/product/vc4040-1000/ 40x40x200mm] (5 hole) [[frames]] || standard length frame, quad 2020 ||  || "
|-
| 50 || [https://bulkman3d.com/product/vc4040-1000/ 40x40x400mm] (10 hole) [[frames]] || standard length frame, quad 2020 ||  || "
|-
| 50 || [https://bulkman3d.com/product/vc4040-1000/ 40x40x600mm] (15 hole) [[frames]] || standard length frame, quad 2020 ||  || "
|-
| 50 || [https://bulkman3d.com/product/vc4040-1000/ 40x40x800mm] (20 hole) [[frames]] || standard length frame, quad 2020 ||  || "
|-
| 50 || [https://bulkman3d.com/product/vc4040-1000/ 40x40x1000mm] (25 hole) [[frames]] ||  standard length frame, quad 2020 ||  || "
|-
| 50 || [https://us.misumi-ec.com/vona2/detail/110302689860/ 40x40x80mm] (2 hole) [[frames]], [https://8020.net/40-4040.html second source] || standard length frame, single channel || 170x 2400mm sections from 8020 inc would satisfiy all required lengths of frame for $10,193 from 8020 inc.  102x 4000mm sections from Mitsumi arrive at ||  $7,752.
|-
| 50 || [https://us.misumi-ec.com/vona2/detail/110302689860/ 40x40x120mm] (3 hole) [[frames]] || standard length frame, single channel ||  || "
|-
| 50 || [https://us.misumi-ec.com/vona2/detail/110302689860/ 40x40x160mm] (4 hole) [[frames]] || standard length frame, single channel ||  || "
|-
| 50 || [https://us.misumi-ec.com/vona2/detail/110302689860/ 40x40x200mm] (5 hole) [[frames]] || standard length frame, single channel ||  || "
|-
| 50 || [https://us.misumi-ec.com/vona2/detail/110302689860/ 40x40x400mm] (10 hole) [[frames]] || standard length frame, single channel ||  || "
|-
| 50 || [https://us.misumi-ec.com/vona2/detail/110302689860/ 40x40x600mm] (15 hole) [[frames]] || standard length frame, single channel ||  || "
|-
| 50 || [https://us.misumi-ec.com/vona2/detail/110302689860/ 40x40x800mm] (20 hole) [[frames]] || standard length frame, single channel ||  || "
|-
| 50 || [https://us.misumi-ec.com/vona2/detail/110302689860/ 40x40x1000mm] (25 hole) [[frames]] ||  standard length frame, single channel ||  || "
|-
| 50 || [https://us.misumi-ec.com/vona2/detail/110302689860/ 40x40x1200mm] (30 hole) [[frames]] || standard length frame, single channel ||  || "
|-
| 50 || [https://us.misumi-ec.com/vona2/detail/110302689860/ 40x40x1600mm] (40 hole) [[frames]] || standard length frame, single channel ||  || "
|-
| 50 || [https://us.misumi-ec.com/vona2/detail/110302689860/ 40x40x2000mm] (50 hole) [[frames]] || standard length frame, single channel ||  || "
|-
| 8 || SDA40 40mm double acting air cylinder || [https://www.stcvalve.com/I-CylindersSDA.htm SDA40 brackets, adapters, and accessories] ||  ||
|-
| 16 || SDA40 plasma cut adapter plates ||  ||  ||
|-
| 8 || MHZ240D [[Pneumatic grippers]] - current issue is that gripper size is limited to 60mm max ||  ||  ||
|-
| 6 || [https://www.avidcnc.com/pro-rack-and-pinion-drive-nema-34-p-226.html PRO Rack and Pinion Drive, NEMA 34] || Linear motion system for 40mm ||  || $1,018.5
|-
| 30 || [https://www.avidcnc.com/pro-gear-rack-39-1-meter-p-263.html PRO Gear Rack, 39" (1 meter)] || Linear motion system for 40mm ||  || $1950
|-
| 15 || [https://www.aliexpress.com/item/1005001264680460.html HGR20 HGR15 HGR25 Square Linear Guide Rail 2pc+4pcs HGH20CA/HGW20CC HGH15CA Flang Slide Block Carriages For CNC Router Engraving] || Linear motion system for 4040 - HGH20CA || $136.62 || $2049.34
|-
| 4 || Avid CNC X/Y axis adapter plates ||  ||  ||
|-
| 80 || [https://www.surpluscenter.com/Wheels/Casters/Plate-Casters/2-Dual-Wheel-Swivel-Plate-Caster-w-Brake-1-4928.axd 2" Dual Wheel Swivel Plate Caster w/Brake] [[Casters]] || 20x shop floor items on wheels || $1.39 || $111.20
|-
| 40 || [https://www.aliexpress.com/item/32592297902.html 50pcs Thread M8 T Slot nuts 40-M8 Half Round Elasticity Spring Nut 4040 Series Groove 8 Aluminum Profile Connectors] || The only T nuts worth using ||  || $150
|-
| 4000 || M8 nylock nuts ||  ||  ||
|-
| 1000 || M8 1 hole bolts ||  ||  ||
|-
| 2000 || M8 2 hole bolts ||  ||  ||
|-
| 1000 || M8 3 hole bolts ||  ||  ||
|-
| 4 || Electronics control boxes ||  ||  ||
|-
| Total ||  ||  ||  || $15,048
|}
===Pneumatic parts===
* 8x [https://www.amazon.com/gp/product/B07BW21Z5M/ref=ox_sc_act_title_1?smid=A13TRKTV701HHM&psc=1 AOMAG 1/4" DC 24V 2 Way Normally Closed Pneumatic Aluminum Electric Solenoid Air Valve]
* 8x [https://www.amazon.com/gp/product/B084YTNG2P/ref=ox_sc_act_title_2?smid=A13TRKTV701HHM&psc=1 https://www.amazon.com/gp/product/B084YTNG2P/ref=ox_sc_act_title_2?smid=A13TRKTV701HHM&psc=1]
===Tools===
* [https://store.evolutionpowertools.com/products/r355cps?variant=32877747568733 Evolution R355CPS multimaterial cuttoff saw]
* [https://www.aliexpress.com/item/4000033488889.html 2.2 KW Woodworking Dust Collector Cyclone Dust Collector Impulse Industrial Dust Collector Filter Core Dust Collector] $1,858.00
===Electrical===
* extension cords for each tool center
* 10x [https://www.aliexpress.com/item/1005001808805516.html Heat Shrink Connect Terminals Waterproof solder ring tube terminal insulated bushing wire Butt Connectors protection sleeve] $127.70
* 6x [https://www.matterhackers.com/store/l/duet3d-duet-3-6hc-3d-printer-controller-board/sk/M1X8786S Duet3D Duet 3 6HC 3D Printer Controller Board] $235ea
* 10x [https://deltaacdrives.com/delta-vfd015el23a/ Delta VFD015EL23A VFD-EL Series Drive] $260.66
* 4x [https://www.aliexpress.com/item/1005001694806261.html GRBL Nano High Current Controller Bundle for QueenBee / WorkBee CNC Engraving Milling Machine Desktop DIY Lead CNC Mill] $148 $592
* 12x [https://www.aliexpress.com/item/33062727775.html Ender-3S original Meanwell LRS-350-24 power supply for Creality Ender 3 3D printer] $37.89  $454.68
* 1x [https://www.aliexpress.com/item/33059275128.html 450nm Professional Continuous 20W/7W/3500mw Laser Cutting / Engraving Module Blue Light With TTL / PWM Modulation for CNC]  $109ea


=References=
=References=

Revision as of 02:46, 15 February 2021

Challenges

Horizontal surfaces often need to move. Sometimes with their contents intact. Locations and methods for installing horizontal surfaces should facilitate interchangeability.

Approaches

Build pallets from standard Replimat components.

  • Ken Isaacs pallet

    Ken Isaacs pallet

Parts

Quantity Part Link
1 Surface
2 Rib frames
2 Span frames
4 2 hole frames
12 2 bolts
12 nuts


References

Retrieved from "https://wiki.replimat.org/index.php?title=Pallets&oldid=2922"