Batteries: Difference between revisions

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[[File:Batteryv2-1.jpg|thumb]]
{{Parts infobox
|image          = Battery-module-18650-v3-2.scad.png
|designers      = [[User:Tim|Timothy Schmidt]]
|date            = 2018
|vitamins        =
|materials      =
|transformations =
|lifecycles      =
|parts          = [[Frames]], [[Nuts]], [[Bolts]], [[End caps]], [[:Category:Controllers|Controllers]], [[Wires]], [[Ferrules]], [[Electrical connectors]]
|techniques      =
|tools          = [[Wrenches]], [[Soldering irons]], [[Crimpers]]
|files          =
|git            =
|suppliers      =
}}
 
[[Category:Parts]]
[[Category:Electric parts]]
 
=Introduction=
 
=Challenges=
=Challenges=
Solar PV panels are inexpensive and durable.  As are the power conditioning electronics.  Batteries, however, are expensive, prone to failure, and often discarded as trash.  Can we reduce trash output while solving our expensive battery problem?
Solar PV panels are inexpensive and durable.  As are the power conditioning electronics.  Batteries, however, are expensive, prone to failure, and often discarded as trash.  Can we reduce trash output while solving our expensive battery problem?
Chemistries:
* Lead acid
* Lifepo4


=Approaches=
=Approaches=
Recycle batteries from the trash stream to build new, high capacity, long lasting battery packs.
Recycle batteries from the trash stream to build new, high capacity, long lasting battery packs.
<gallery>
Batteryv2-1.jpg|
Battery-module-18650-v3-2.scad.png|
</gallery>


==Battery (Recycled 18650 lipo cells)==
==Battery (Recycled 18650 lipo cells)==
===Rationale:===
===Rationale:===
Single battery system from tools -> teslas.  I'll be bringing these tools in with me, to work with:
Single battery system from tools -> teslas.  I'll be bringing these tools in with me, to work with:
* https://www.amazon.com/Weller-WES51-Analog-Soldering-Station/dp/B000BRC2XU/
* https://www.amazon.com/Weller-WES51-Analog-Soldering-Station/dp/B000BRC2XU/?tag=replimat-20
* https://www.amazon.com/CHEERSON-Original-Version-Discharger-Temperature/dp/B00ZGZZ40K/
* https://www.amazon.com/CHEERSON-Original-Version-Discharger-Temperature/dp/B00ZGZZ40K/?tag=replimat-20
* https://www.amazon.com/uxcell-Black-Pointed-Batteries-Holder/dp/B00FGX8NVO/
* https://www.amazon.com/uxcell-Black-Pointed-Batteries-Holder/dp/B00FGX8NVO/?tag=replimat-20
* https://www.amazon.com/Tzou-Charger-18650-Rechargeable-Battery/dp/B005DCOQ8W/
* https://www.amazon.com/Tzou-Charger-18650-Rechargeable-Battery/dp/B005DCOQ8W/?tag=replimat-20
And here's what I've purchased to build my battery - note they're all available with prime shipping, except for the BMS, which probably won't arrive in time for the first build day. The battery I'm building is 48v, or 13S (13 cells in Series). For other voltages, you might find a BMS available with faster shipping.
And here's what I've purchased to build my battery - note they're all available with prime shipping, except for the BMS, which probably won't arrive in time for the first build day. The battery I'm building is 48v, or 13S (13 cells in Series). For other voltages, you might find a BMS available with faster shipping.
* https://www.amazon.com/Farmunion-Battery-Radiating-Plastic-Bracket/dp/B01HQB085C/
* https://www.amazon.com/Farmunion-Battery-Radiating-Plastic-Bracket/dp/B01HQB085C/?tag=replimat-20
* https://www.amazon.com/orlov-Solder-14500-Rechargeable-Battery/dp/B01L89QEIS/
* https://www.amazon.com/orlov-Solder-14500-Rechargeable-Battery/dp/B01L89QEIS/?tag=replimat-20
* https://www.amazon.com/LHI-Female-Bullet-Connectors-Battery/dp/B00XBLLG5S/
* https://www.amazon.com/LHI-Female-Bullet-Connectors-Battery/dp/B00XBLLG5S/?tag=replimat-20
* https://www.amazon.com/Li-ion-Lithium-Battery-Protection-Balance/dp/B01M1M984L/
* https://www.amazon.com/Li-ion-Lithium-Battery-Protection-Balance/dp/B01M1M984L/?tag=replimat-20


=Tools=
=Tools=


=Parts=
=Parts=
* https://www.amazon.com/gp/product/B00ND7J38C/ref=oh_aui_detailpage_o09_s00?ie=UTF8&psc=1
* https://www.amazon.com/gp/product/B00ND7J38C/ref=oh_aui_detailpage_o09_s00?ie=UTF8&psc=1?tag=replimat-20
* https://www.amazon.com/gp/product/B00FGX8NVO/ref=oh_aui_detailpage_o00_s00?ie=UTF8&psc=1
* https://www.amazon.com/gp/product/B00FGX8NVO/ref=oh_aui_detailpage_o00_s00?ie=UTF8&psc=1?tag=replimat-20
* https://www.amazon.com/gp/product/B00S7G4A14/ref=oh_aui_detailpage_o00_s01?ie=UTF8&psc=1
* https://www.amazon.com/gp/product/B00S7G4A14/ref=oh_aui_detailpage_o00_s01?ie=UTF8&psc=1?tag=replimat-20
* [https://daly.aliexpress.ru/store/4165007 Daly BMS]


=Development targets=
=Development targets=
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Purpose modeled replimat printed part w/ printed springs, zinc plated steel 5x1 [[plates]] as electrodes, lock-nutted electrode studs, USB power, 20p5s.
Purpose modeled replimat printed part w/ printed springs, zinc plated steel 5x1 [[plates]] as electrodes, lock-nutted electrode studs, USB power, 20p5s.


* [https://www.amazon.com/daier-Balance-Lithium-Battery-Protection/dp/B07RHZMXPD 925W BMS]
* [https://www.amazon.com/daier-Balance-Lithium-Battery-Protection/dp/B07RHZMXPD?tag=replimat-20 925W BMS]
* [https://www.amazon.com/Converter-DROK-Charging-Regulator-Transformer/dp/B087RHWTJW/ 6-32v USB QC3 converter]
* [https://www.amazon.com/Converter-DROK-Charging-Regulator-Transformer/dp/B087RHWTJW/?tag=replimat-20 6-32v USB QC3 converter]
 
* [https://www.amazon.com/gp/product/B077ZQQQFC/?tag=replimat-20 MakerFocus 5pcs Mini Digital Voltmeter DC 0.28 Inch Three-Line DC 0-100V Mini Digital Voltmeter Gauge Tester LED Display Reverse Polarity Protection and Accurate Pressure Measurement 5 Colours]
{{OpenJSCAD|title=Battery v3 CAD|code=
// Here we define the user editable parameters:
function getParameterDefinitions() {
  return [
    { type: 'float', name: 'nozzle_width', caption: 'Nozzle width', default: 0.4 },
    { type: 'float', name: 'walls', caption: 'Walls', default: 2 },
  ];
}
 
function shell(params){
  return CSG.cylinder({
    start: [0, 0, 0],
    end: [0, 0, 65],
    radius: (19+wall_thickness*2)/2,
    resolution: params.cylresolution
  });
}
 
function batteryyyyyyy(params){
  return CSG.cylinder({
    start: [0, 0, -1],
    end: [0, 0, 66],
    radius: 19/2,
    resolution: params.cylresolution
  });
}
 
function battery() {
    var cube = CSG.cube({
        center: [beam_width/2, beam_width/2, (length*beam_width)/2],
        radius: [beam_width/2, beam_width/2, (length*beam_width)/2]
        });
    var holes = [];
    for (var i = 0; i < length; i++)
    {
        holes.push(xHole(i));
        holes.push(yHole(i));
    }
    var beam = cube.subtract(holes);
    beam.properties.myConnector = new CSG.Connector([10, 0, 0], [1, 0, 0], [0, 0, 1]);
    return beam;
}
 
function zBeam(length) {
    var cube = CSG.cube({
        center: [beam_width/2, beam_width/2, (length*beam_width)/2],
        radius: [beam_width/2, beam_width/2, (length*beam_width)/2]
        });
    var holes = [];
    for (var i = 0; i < length; i++)
    {
        holes.push(xHole(i));
        holes.push(yHole(i));
    }
    var beam = cube.subtract(holes);
    beam.properties.myConnector = new CSG.Connector([10, 0, 0], [1, 0, 0], [0, 0, 1]);
    return beam;
}
 
function main(params) {
  params.cylresolution=(params.quality == "1")? 64:16;
  var nozzle_width=params.nozzle_width;
  var walls=params.walls;
  var wall_thickness=nozzle_width*walls*2;
 
  //for (var j = 0; j < 4; j++){
  //return CSG.cylinder({r: 19/2, h: 69}).rotateX(90);
    return CSG.cylinder({r: 9.5, h: 65}).rotateX(90);
}
}}


==Off the shelf==
=Off the shelf=
* [https://www.mobile-solarpower.com/raw-lifepo4-deals-page.html LiFePo4 battery deals]
* [https://www.mobile-solarpower.com/raw-lifepo4-deals-page.html LiFePo4 battery deals]
 
* [https://www.bigbattery.com/ BigBattery.com]
=References=
* [https://batteryhookup.com/ BatteryHookup.com]
* https://www.electricbike.com/diy-battery-pack-kits-four-options-2017/
* http://rc-monster.com/forum/showthread.php?t=28834


=Cell testing=
=Cell testing=
* [https://www.candlepowerforums.com/vb/showthread.php?389732-Test-Review-of-Charger-Opus-BT-C3100-V2-1 Opus BT-C3100]
* [https://www.candlepowerforums.com/vb/showthread.php?389732-Test-Review-of-Charger-Opus-BT-C3100-V2-1 Opus BT-C3100]
* [https://www.sparkfun.com/products/15348 Tenergy 5-in-1 Intelligent Battery Cell Meter]
* https://megacellcharger.com/
* https://megacellcharger.com/
* [https://www.analog.com/media/en/technical-documentation/data-sheets/680412fc.pdf LTC®6804 3rd generation multicell battery stack monitor]
* Attiny84 has 8x 10bit ADC, 640, 1280, 2560 have 16x 10bit ADC


[[Category: Parts]]
=References=
[[Category: Plastic parts]]
* https://www.electricbike.com/diy-battery-pack-kits-four-options-2017/
[[Category: Energy]]
* http://rc-monster.com/forum/showthread.php?t=28834
* [https://wiki.opensourceecology.org/wiki/Open_Source_Battery_Pack OSE Open Source Battery Pack]
* [https://www.pcbway.com/project/shareproject/Arduino_BMS_Shield___12_Cell.html Arduino BMS Shield], [http://caditz.us/PowerElectronics/BMS_LTC6804 more detail]
* JLCPCB
* https://github.com/stuartpittaway/diyBMS
* https://github.com/chickey/diyBMS
* http://hmsemi.com/downfile/DW01A.PDF
* https://datasheet.lcsc.com/szlcsc/HYCON-Tech-HY2213-BB3A_C113632.pdf
* [https://www.amazon.com/gp/product/B07WNLMSD4/?tag=replimat-20 Power tool battery adapter]
* [https://www.usbr.gov/power/data/fist/fist3_6/3-6.PDF Storage Battery Maintenance and Principles]
* [https://docplayer.net/22085856-High-voltage-dc-dc-converter-project-sjb-2a06.html High voltage DC converter]
* [https://books.google.com/books?id=RDBPAAAAMAAJ&printsec=frontcover#v=onepage&q&f=false The Storage Battery]
* [https://www.instructables.com/id/DIY-Arduino-Battery-Capacity-Tester-V10-/ DIY Arduino Battery Capacity Tester]
* [https://www.thingiverse.com/thing:941081 Flexing battery holders with 2- and 3-cell compartments]
* [https://libre.solar/ Libre Solar]
* [https://www.thingiverse.com/thing:2614624 Thingiverse: Ryobi battery pack]
* [https://www.victronenergy.com/upload/documents/Wiring-Unlimited-EN.pdf Victron: Wiring Unlimited]
* [https://www.mobile-solarpower.com/ Mobile-solarpower.com]
<youtube>rT-1gvkFj60</youtube>

Latest revision as of 04:28, 15 October 2023

Part: Batteries
Designers: Timothy Schmidt
Tools: Wrenches, Soldering irons, Crimpers
Parts: Frames, Nuts, Bolts, End caps, Controllers, Wires, Ferrules, Electrical connectors

Introduction

Challenges

Solar PV panels are inexpensive and durable. As are the power conditioning electronics. Batteries, however, are expensive, prone to failure, and often discarded as trash. Can we reduce trash output while solving our expensive battery problem?

Chemistries:

  • Lead acid
  • Lifepo4

Approaches

Recycle batteries from the trash stream to build new, high capacity, long lasting battery packs.

Battery (Recycled 18650 lipo cells)

Rationale:

Single battery system from tools -> teslas. I'll be bringing these tools in with me, to work with:

And here's what I've purchased to build my battery - note they're all available with prime shipping, except for the BMS, which probably won't arrive in time for the first build day. The battery I'm building is 48v, or 13S (13 cells in Series). For other voltages, you might find a BMS available with faster shipping.

Tools

Parts

Development targets

Battery charging for the universal controller Brass / Steel Battery - ​ http://pubs.acs.org/doi/ipdf/10.1021/acsenergylett.6b00295

  • Coroplast box cell container
  • Frame / caster racking system
  • Charge controller?

Printed 18650 battery container block - spring-loaded (printed springs?) contacts + locking door. Serviceable fuses and diodes

Development History

v0

  • Battery v0

    Battery v0

  • Battery v0

    Battery v0

Soldered 18650s, 1s120p configuration @ The Fledge

v1

  • Battery management system

    Battery management system

  • Battery assembly

    Battery assembly

  • Battery v1

    Battery v1

  • Battery v1

    Battery v1

Soldered 18650s, 7s20p configuration w/ 20A BMS.

v2

  • Battery v2 Assembly

    Battery v2 Assembly

  • Battery v2

    Battery v2

  • Battery v2

    Battery v2

Based on 18650 NESE Modules. 7s7p configuration w/ 20A BMS x2, MPPT-7201A solar charge controller and DC-DC buck-boost converter, 500W motor controller, modular frame + quick disconnect pins.

v3

Purpose modeled replimat printed part w/ printed springs, zinc plated steel 5x1 plates as electrodes, lock-nutted electrode studs, USB power, 20p5s.

Off the shelf

Cell testing

References

Retrieved from "https://wiki.replimat.org/index.php?title=Batteries&oldid=9808"