Jasper, TN

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Bill of materials

200x 1.2m 4040x8 frames
200x 1m 4040x8 frames
200x 800mm 4040x8 frames
200x 600mm 4040x8 frames
200x 400mm 4040x8 frames
200x 200mm 4040x8 frames
200x 160mm 4040x8 frames
200x 120mm 4040x8 frames
200x 80mm 4040x8 frames
200x 1.2m 4040x5 frames
200x 1m 4040x5 frames
200x 800mm 4040x5 frames
200x 600mm 4040x5 frames
200x 400mm 4040x5 frames
200x 200mm 4040x5 frames
200x 160mm 4040x5 frames
200x 120mm 4040x5 frames
200x 80mm 4040x5 frames
5000x nuts
1250x "1" bolts
2500x "2" bolts
1250x "3" bolts
5kW (20x) used solar panels
20x charge controllers
8x (40kWh) EG4 batteries
2x inverters
2x front spindles and hubs and brakes
1" axles
1" pillow block bearings
1" freewheels
1" brakes
1" V pulleys
1" wheel hubs
1" shaft collars
1/4" keys
aluminum plates
coroplast plates
6x 4 post 4 inch wheels
6x 5 post 4.5 inch wheels
hose
hose connectors
pumps
barrels
UV treatment
RO treatment
Heat pumps
WAGO connectors
Ferrules
2 conductor wire
4 conductor wire
4x power wrenches
1x crimping tool
rivet nuts
insert nuts
4-20x barrels


To do

    • food grade tubing
    • push fittings
    • bamboo flooring
    • 40mm hardwood
    • 40mm plastic
    • torsion axle?
    • tongue adapter
    • plate holder
    • lights + wiring
    • fenders
    • safety chains


20mm Parts

Quantity Part Suppliers Rationale Unit cost Additional operations Total cost
50 20x20x40mm (2 hole) frames standard length frame 250 total meters of 2020, covering the full quantity needed for all lengths $697
50 20x20x60mm (3 hole) frames standard length frame "
50 20x20x80mm (4 hole) frames standard length frame "
50 20x20x100mm (5 hole) frames standard length frame "
50 20x20x200mm (10 hole) frames standard length frame "
50 20x20x300mm (15 hole) frames standard length frame "
50 20x20x400mm (20 hole) frames standard length frame "
50 20x20x500mm (25 hole) frames standard length frame "
50 20x20x600mm (30 hole) frames standard length frame "
50 20x80x1000mm (4x50 hole) frames standard length, 4x width frame $452.18
500 90 Degree Corner Connector For strengthening corners, attaching linear axes, shimmed mounts $400
20 Cable Drag Chain 15x20mm keeping wires tidy - quantity provisioned for two 4 axis machines plus maintenance and experimentation $69.80
2000 Spring Loaded M5 T-Nuts for 2020 V-Slot The only T nuts worth using $160
1000 Spring Loaded M4 T-Nuts for 2020 V-Slot The only T nuts worth using $80
1000 Spring Loaded M3 T-Nuts for 2020 V-Slot The only T nuts worth using $80
4 HPV6 Linear module ballscrew SFU1204 with Linear Guides HGH15 HIWIN 100% same size with NEMA23 2.8A 56mm stepper motor 200mm Linear motion system for spindle $79 $316
4 HPV6 Linear module ballscrew SFU1204 with Linear Guides HGH15 HIWIN 100% same size with NEMA23 2.8A 56mm stepper motor 400mm Linear motion system for spindle $109 $436
4 HPV6 Linear module ballscrew SFU1204 with Linear Guides HGH15 HIWIN 100% same size with NEMA23 2.8A 56mm stepper motor 600mm Linear motion system for spindle $126 $504
4 HPV6 Linear module ballscrew SFU1204 with Linear Guides HGH15 HIWIN 100% same size with NEMA23 2.8A 56mm stepper motor 800mm Linear motion system for spindle $142 $568
4 HPV6 Linear module ballscrew SFU1204 with Linear Guides HGH15 HIWIN 100% same size with NEMA23 2.8A 56mm stepper motor 1000mm Linear motion system for spindle $169 $676
4 HPV11 Linear module ballscrew SFU1204 SFU1210 with Linear Guides MGN12 NEMA23 2.8A 76mm stepper motor for CNC milling machine 200mm Linear motion system for carriage $157.60 $630.4
4 HPV11 Linear module ballscrew SFU1204 SFU1210 with Linear Guides MGN12 NEMA23 2.8A 76mm stepper motor for CNC milling machine 400mm Linear motion system for carriage $189.50 $758
4 HPV11 Linear module ballscrew SFU1204 SFU1210 with Linear Guides MGN12 NEMA23 2.8A 76mm stepper motor for CNC milling machine 600mm Linear motion system for carriage $211.99 $847.96
4 HPV11 Linear module ballscrew SFU1204 SFU1210 with Linear Guides MGN12 NEMA23 2.8A 76mm stepper motor for CNC milling machine 800mm Linear motion system for carriage $230.99 $923.96
4 HPV11 Linear module ballscrew SFU1204 SFU1210 with Linear Guides MGN12 NEMA23 2.8A 76mm stepper motor for CNC milling machine 1000mm Linear motion system for carriage $255.99 $1023.96
10 1.5kw air cooled aquare spindle motor 24000rpm HQD factory $1860
10 VFD for spindle
6 Pumps
4 Barrels
4000 M5 nylock nuts
1000 M5 1 hole bolts
2000 M5 2 hole bolts
1000 M5 3 hole bolts
Total $10,190

40mm Parts

Quantity Part Rationale Unit cost Total cost
50 40x40x80mm (2 hole) frames standard length frame, quad 2020 200 meters from our least costly supplier, available in sizes up to 1m long, satisfies the need for this material at $2,018
50 40x40x120mm (3 hole) frames standard length frame, quad 2020 "
50 40x40x160mm (4 hole) frames standard length frame, quad 2020 "
50 40x40x200mm (5 hole) frames standard length frame, quad 2020 "
50 40x40x400mm (10 hole) frames standard length frame, quad 2020 "
50 40x40x600mm (15 hole) frames standard length frame, quad 2020 "
50 40x40x800mm (20 hole) frames standard length frame, quad 2020 "
50 40x40x1000mm (25 hole) frames standard length frame, quad 2020 "
50 40x40x1200mm (30 hole) frames standard length frame, quad 2020 "
50 40x40x80mm (2 hole) frames, second source standard length frame, single channel 170x 2400mm sections from 8020 inc would satisfiy all required lengths of frame for $10,193 from 8020 inc. 102x 4000mm sections from Mitsumi arrive at $7,752.
50 40x40x120mm (3 hole) frames standard length frame, single channel "
50 40x40x160mm (4 hole) frames standard length frame, single channel "
50 40x40x200mm (5 hole) frames standard length frame, single channel "
50 40x40x400mm (10 hole) frames standard length frame, single channel "
50 40x40x600mm (15 hole) frames standard length frame, single channel "
50 40x40x800mm (20 hole) frames standard length frame, single channel "
50 40x40x1000mm (25 hole) frames standard length frame, single channel "
50 40x40x1200mm (30 hole) frames standard length frame, single channel "
8 SDA40 40mm double acting air cylinder SDA40 brackets, adapters, and accessories
16 SDA40 plasma cut adapter plates
8 MHZ240D Pneumatic grippers - current issue is that gripper size is limited to 60mm max
80 2" Dual Wheel Swivel Plate Caster w/Brake Casters 20x shop floor items on wheels $1.39 $111.20
40 50pcs Thread M8 T Slot nuts 40-M8 Half Round Elasticity Spring Nut 4040 Series Groove 8 Aluminum Profile Connectors The only T nuts worth using $150
2 4.5KW ATC Air Cooled Spindle Motor Automatic Tool Changer 220V+BT30-ER25 Tool Holder+Pull Stud for CNC Router Milling For complex machining operations $1,546.09 ea $3092.18
20 High-Quality Automatic Tool Changer HSK63 ISO30 ISO25 ISO20 BT30 BT40 Spindle Tool Magazine Hardening Tool holders for ATC $5 ea $100
4000 M8 nylock nuts
1000 M8 1 hole bolts
2000 M8 2 hole bolts
1000 M8 3 hole bolts
6 SB-37 NEMA Steel Enclosure house and protect electronics $97.91ea $587.46
12 DIN rails
6 DIN compatible power supplies
8 1" x 36" Keyed Shafting Power transmission, idle rollers, jack shafts $30.85 ea $246.80
2 1" x 72" Keyed Shafting Power transmission, idle rollers, jack shafts $46.25 ea $92.50
20 1 Single Split Shaft Collar constrain shafts $5.20 ea $104
20 1" Pillow Block Bearing Power transmission, idle rollers, jack shafts $11.55 ea $231
40 1/4 Square Key 1.5 Long Secure power transmission components $1 ea $40
6 6 Pack Universal CNC Controller
Total $19,558

Motion components

  • 12x torsion half axles
  • wheels, tires
  • Wheel motors
  • Pillow block bearings
  • shaft collars
  • keyed shafts
  • wheel hubs
  • brakes
  • freewheel sprockets
  • sprocket motor

Electrical components

Water components

Kitchen

Bath